Textiles

by Rachel Lincoln Sarnoff, Marketing and Communications Director

The fashion industry is one of the world’s worst polluters: It accounts for 10% of global carbon dioxide emissions and more than four percent of the waste stream. As textiles decompose in landfills, they emit high levels of methane gas, which is a primarily contributor to global warming; dyes and other additives can leach into soil and contaminate groundwater. Although 95% of these materials are either reusable or recyclable, only about 15% are used again. 

That’s the problem that California seeks to solve with SB 707, a first-in-the-nation textile Extended Producer Responsibility (EPR) law. Producers of textiles – as well as products made from textiles, such as accessories and furniture – will be required to implement and fund an EPR program to enhance recycling, increase reuse, and incentivize the design of products that are environmentally responsible – such as those made from recycled materials. Thrift stores, which have long served as second-hand markets for textiles, will also become collection sites, part of an integrated system for sorting and recycling used textiles that cannot be reused or resold. The program would be managed by the Department of Resources, Recycling and Recovery (CalRecycle).  

California is first – but it won’t be the last. In 2022, Massachusetts’ 2030 Solid Waste Master Plan updated regulations went into effect, adding textiles (and mattresses) to the list of materials banned from disposal or transport for disposal in another state. Clothing, curtains, towels, and other fabrics currently make up 6% of the waste that is incinerated or disposed of each year in landfills and waste-to-energy plants in the state, but analysis shows that 95% of the 230,000 tons of textiles discarded annually could be reused or recycled. The goal of the 2030 Solid Waste Master Plan is to reduce disposal by 30% over the next decade and by 90% by 2050, and strategies for reaching these objectives include these new bans. By promoting textile recycling, Massachusetts Department of Environmental Protection (MassDEP) has begun to build an infrastructure that could lay the groundwork for textiles EPR. 

In 2008, France became the first country to enact a textile EPR law; by 2020, 39% of products were being collected. Programs like these incentivize the design of more sustainable products and build supply chains for those made with recycled materials, which are the building blocks of an emerging circular economy that protects our environment and builds a better future. 

Although PSI did not work on California’s legislation, in 2016 we facilitated a multi-stakeholder working group in New York to develop the first standards for used textile collection, which were adopted by Goodwill and the Salvation Army, among others. The following year, we partnered again with the New York State Association of Reduction, Reuse, and Recycling and the New York Product Stewardship Council to host a broad group of stakeholders – including manufacturers, retailers, recycling/reuse organizations, fashion industry representatives, state and local government, researchers, nonprofits, and consumers – at an interactive summit at the Fashion Institute of Technology to discuss innovations in textiles production, recovery, recycling, and policy –including EPR.  

We are thrilled to see California consider this bold step – and look forward to its global impact when the legislation becomes law.  

    by Scott Cassel and Kristin Aldred Cheek

    blue-pattern-texture-macroLast fall’s textiles summit was a watershed moment in efforts to address textile waste in the U.S. Organized by the Product Stewardship Institute (PSI), New York Product Stewardship Council (NYPSC), New York State Association for Reduction, Reuse and Recycling (NYSAR3), and New York State Pollution Prevention Institute (NYSP2I), the event brought together more than 200 textile designers, brand owners, used clothing collectors, recyclers, and government officials for the first time. The focus: improving the sustainability of the textile industry throughout the supply chain, including reducing the amount of textiles disposed and keeping millions of dollars in valuable materials circulating in our economy.

    One point of general agreement at the summit was the need to move away from a “fast fashion” mentality and, in its place, build a repair-reuse-recycle mindset among businesses and consumers. Unfortunately, nearly one year later, leadership from brand owners and manufacturers remains largely absent.

    Upstream, there are voluntary initiatives to reduce the environmental impacts of the textiles industry. Researchers are developing new methods to separate and extract fibers from used textiles, which would enable companies to recover the most valuable material and turn it into new products. Downstream, there are often-cited projects by companies like Patagonia and Eileen Fisher to repair, reuse, and recycle clothing.

    Such efforts are examples of the varied possibilities for a more sustainable approach, but they shouldn’t distract us from the reality that the textiles industry as a whole is the second largest polluting industry in the world after oil and gas. While we wait for fiber recovery technology to be refined and brought to scale, or for voluntary efforts to grow to a meaningful level, the amount of textiles disposed continues to climb. A record 13 million tons of textiles went to landfills or combustion facilities in 2015 alone.

    The technology to reuse, recycle, and repurpose many textiles already exists. Countless organizations and businesses already understand the value of recovering what’s currently being wasted and are clamoring for more material.

    What’s missing is the properly funded infrastructure for collection and processing.

    By requiring all textile manufacturers to finance and manage the post-consumer textiles they sell into the market, Extended Producer Responsibility (EPR) policies can achieve the efficient reuse and recycling of a high percentage of scrap textiles. EPR policies create an organized structure for cooperation and communication that is based on financial incentives and social responsibility. These systems create a level playing field among producers so that all players compete equally. At the same time, EPR lifts much of the burden from taxpayers who are currently funding disposal, regardless of their personal textile purchase and disposal habits.

    There is a huge opportunity here for brand owners. Over the long haul, economies across the globe are heading toward more transparency, more substantive corporate responsibility, and more circularity. Companies that take responsibility for the lifecycle of their products will have the fewest risks and the greatest likelihood of increasing their market share. Moreover, companies that seize a leadership role today and engage in the process of developing an EPR system will be setting the bar for themselves and their competitors and defining product stewardship in the textiles industry for years to come.

    To develop effective policy, there needs to be a facilitator that can develop a consensus on the extent of the problem, the goals sought by those with an interest in the outcome, the barriers to achieving those goals, and the solutions to overcoming those barriers. There is a roadmap for success. Over the past two decades, PSI has facilitated the development of many effective EPR policy models, and today our members are interested in the development of a policy model for textiles.

    By Dave Galvin, Hazardous Waste Program Manager at the King County Local Hazardous Waste Management Program

    To flush or not to flush? This is a question many of us have faced over the years. Those who live with on-site septic systems are particularly sensitive to the quandary of what goes down the drain. Anything other than human waste and toilet paper (that is specifically made to break apart almost immediately) should be kept out of such systems, especially if there are small pumps involved along the way, which can easily clog. After you’ve had to clean a clogged pump or pipe by hand, your sensitivity to such matters goes up exponentially.

    fl Large municipal wastewater systems, it turns out, have similar concerns. Items that don’t break down quickly do not belong in the sewer. Many such items end up jamming even industrial-scale pumps and other machinery, costing millions of dollars each year in the US for repairs. Other material, including small plastics and latex, don’t decompose in the normal sewage treatment process and end up contaminating the leftover solids, which, in many locales, are beneficially reused as a soil amendment known as a biosolid. This is analogous to finding plastic fruit stickers and bags in the municipal compost — “hard to handle” end-of-life management.

    Some consumer products are labeled as “flushable,” but are they really? Items such as baby wipes and skin cleaners, paper towels, feminine care products, condoms, diapers, and even dental floss, are usually not designed to break apart immediately and are thus not intended to be flushed. Some wipes are marketed as “flushable” while others as “disposable”; they are made by the nonwoven fabric industry and are supposed to meet certain voluntary guidelines developed by this industry.

    A group of wastewater and water quality associations is meeting with representatives of the nonwoven fabric industry (via a trade association known as the International Nonwovens and Disposables Association) to explore a “product stewardship approach.” What, you ask? Take-back of leftover wipes? No, let’s not go there. Instead, they have agreed to discuss the challenges that the wastewater agencies face and to tighten the requirements spelled out in the current Guidance Document for Assessing the Flushability of Nonwoven Disposable Products (third edition). A fourth edition is currently in the works.

    Here is an instance where the product stewardship dialogue actually addresses design standards! How do you set criteria for flushability such that the product truly breaks down in ways that are compatible with on-site and municipal wastewater systems? How do you ensure that these products are truly acceptable to flush, that they are “biological nutrients” in McDonough and Braungart’s Cradle-to-Cradle sense? How do you establish clear and meaningful labeling and marketing standards for what is flushable and what is not? Interesting questions indeed, and a dialogue sure to blaze new territory in the product stewardship universe.

    This discourse illustrates an expanded definition of product stewardship, one that covers the full lifecycle, including design and labeling decisions that affect end-of-life disposition. Who knows – maybe Scott Cassel should be invited to the “World of Wipes” international conference to expand the idea of what it means to affect sustainable product stewardship.

    “Hard to handle” takes on new meaning where upstream meets downstream.

    Dave Galvin is a Program Manager for the Hazardous Waste Management Unit in King County (Seattle, Washington), part of the multi-agency “Local Hazardous Waste Management Program in King County.” This program addresses household and small business hazardous wastes in the Seattle metropolitan area. Dave began working in this subject area in 1979 and was the one who coined the term “household hazardous waste.” He was the founding president of the North American Hazardous Materials Management Association and was previously the president of the Product Stewardship Institute’s Board of Directors. For additional information, Dave can be reached at Dave.Galvin@kingcounty.gov.

    On March 1, the Sustainable Apparel Coalition launched a new voluntary initiative by leading companies such as Wal-Mart, J.C. Penney, Patagonia, and Timberland. According to the New York Times, the coalition seeks to develop “…a comprehensive database of the environmental impacts of every manufacturer, component, and process in apparel production, with the aim of using that information to eventually give every garment a sustainability score.”

    This initiative marks a turning point for the apparel industry, and offers promise that consumers will be able to make more informed purchasing decisions. This effort is laudable on its own merits. However, in addition, these companies are opening the window to what they don’t know. And in so doing, it is bound to raise some interesting questions, ones that will likely lead to the need for global environmental and social standards for product manufacture. For years, U.S. companies have had to compete with cheaper labor in China, India, and other countries. But are they competing on labor costs and other criteria at the detriment of environmental and social impacts?

    In fact, what do we know about the environmental and social impacts caused by manufacturing operations in developing countries? The answer is not much. We do know that many used electronics are shipped from well-meaning companies, government agencies, and non-profits in the U.S. to developing nations to be recycled. It all sounded so good…until the Basel Action Network informed us that many of these operations polluted rivers and sickened unprotected workers. It is likely that the Sustainable Apparel Coalition will find similar operations in which their members are unsuspecting enablers of poor environmental and social practices.  As the New York Times reports, Americans spent nearly $340 billion last year on clothing and shoes, nearly all of which was made in other countries. 

    The New York Times article begins with an image of blue dye and other chemicals floating downriver from textile mills in China. An inside photo shows a fabric dyeing factory in Mumbai, India, that appears to provide little to no protection of the environment and workers. Our values, as Americans, are embedded in our laws. We would not want those same practices to take place on American soil. Those who uphold our country’s values for our own people should ensure that their actions are not enabling practices that cause harm to others in far-away places. We should not be exporting jobs to other countries if we are not also requiring that products we buy from companies operating in these countries be made using the same environmental and worker safety standards that we require of companies operating here in the U.S.

    Companies participating in sustainable business practices know that you either pay now or pay more later…in the form of health care for sick or injured workers, cleanup of pollution, and replacement of poorly made products.  The Sustainable Apparel Coalition is off to a good start.